The other day we were discussing Sage 300 for a prospect in
Fabric industry and came across a requirement where they needed to convert a
roll of fabric into multiple pieces. The simple solution provided was to have
more than 1 UOM (Units of Measure) defined for the same item and then based on
the conversion unit transact the item in both the units Roll and Pieces.
However, they insisted on maintaining the item separately for Roll and Pieces.
Now this situation can be handled using the BOM and Assembly functions of
Accpac aka Sage 300.
Listing down the steps on how to define BOM (Bill of
Material) and then assemble an item (Raw Material) to form finished good.
Go to Inventory Control Module and select Bills of Material
under I/C Items and Price Lists. Select the Master Item as the item to be
prepared as the finished good, which in this case will be Fabric Pieces. Assign
a BOM number, Fixed and Variable costs that can incur in the conversion of roll
into pieces. Fill in the build quantity as the no. of pieces that can be made
using 1 unit quantity of roll (e.g. 10 pieces of 1 meter each if the roll is of
10 meters.). Select the Component item as Roll, enter the Unit Quantity (e.g.
10 Meter) and then save this BOM.
Now whenever a conversion is to be done, go to I/C
Transactions> Assemblies and select the Master Item number, Location and
Build Quantity and then run the assembly. This will convert 1 roll of fabric
(say 10 meters) into 10 Pieces of fabric (say 1 meter each).
The benefit of using this process is that you can program
the system to take care of the costing of cut-pieces based on the cost occurred
in procuring the role.
On top of this, you can also record the loss of fabric due
to the cutting process involved by entering the actual quantity in build
quantity. (e.g. 1 roll converts into 9.7 pieces – provided you have allow
fractional quantities checkbox on) and also if there are any fixed or variable
costs involved in the process, they are taken care of.
This process will help you keep a more detailed track of
stock that you own in different UOM and also automate to add the conversion
costs and wastages to finished goods.
Hope this helps. Keep visiting for more.




